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Steel is a versatile material. Our range of services is just as varied. We are your partner for all work processes and offer various production options for everything to do with steel. This includes cutting with the latest laser technology, automated welding techniques, edging, turning, drilling, milling and coating in the in-house blasting and paint shop.

Our extensive technical equipment is the decisive advantage for our clients, as it enables a high level of vertical integration. As a result, we are able to implement demanding and special solutions or “emergency operations” at short notice. Our teams work exactly according to plan and specifications with high precision and a feeling for detail. Challenge us!

OUR SERVICES AND PRODUCTION POSSIBILITIES:

Production according to the customer's design specifications (by providing drawings) in the areas of container construction, distributors and collectors (high-pressure parts), steel construction, apparatus construction, special construction construction (up to about 20 tons unit weight and 30 mm wall thickness)

Production according to DIN EN ISO norms (international norms and standards as well as various company standards) in the areas of pipe holders, pipe clamps, pipe brackets, pipe saddles, sliding guides, support structures and special supports (consoles, supports, portals, bridges, etc.), pipe fittings and transition pieces. (special shapes also possible), own pipe holder (catalog)

Production according to company standards

Manufacture of pipe fittings of all types and designs
Reductions: eccentric / concentric, tees, branches / nozzles, special fittings: wall thicknesses up to 50 mm, clear widths up to 2000 mm

All common standard materials, such as S235, P265, S355, P355, fine-grain structural steels P460, heat-resistant materials 16Mo3, 13CrMo4-5, 10CrMo9-10, austenitic / corrosion-resistant steels 1.4301, 1.4541, 1.4571, 1.4539, duplex steels.

Sheet metal blanks
Plasma: up to 35 mm wall thickness (steel / stainless steel)
Oxy-fuel: up to 120 mm wall thickness (steel)
Max. Plate size: 3 x 12 m
Laser: up to 12 mm (stainless steel) and up to 15 mm (steel) wall thickness
Firing with contour cut: up to 35 mm bath thickness, Ø80 - Ø2000 mm and 8 m length
all contours with bevel cut possible

Profile cutting: All common profile types and types

Machining techniques
Bed milling machine: 1000 x 4000 mm
Turning: up to Ø1400 mm
Edges: up to 6000 mm in length
Rollers: up to 3000 x 35 mm, up to approx. Ø 4000 mm

Welding techniques
approx. 100 procedure qualifications in the welding processes MAG (135), WIG (141), MMA (111), UP (121)
according to DIN EN 287-1, according to common approvals DIN EN 1090, DGR 97/23 EG, AD HP0 EU 3834-2, ASME
Robot welding cell

Access to an extensive material warehouse

Corrosion protection work: blasting and coating (up to 4 layers of coating)

Short-term delivery times

Provision of large covered storage space

Packaging and transport in-house

Customer requirements determine our production program!

more details

  • Component sizes for milled parts (largest edge length):<500mm, 501-1000mm, 1001-3000mm, 3000-6000mm
  • Length turned parts:<100mm, 101-500mm, 501-1000mm, 1001-3000mm
  • Diameter turned parts:<10mm, 11-250mm, 251-500mm, 501-1000mm, 1001-3000mm
  • Sheet metal processing:Oxy-fuel cutting, plasma cutting, 2D laser cutting, edging/bending sheet metal
  • Milling:Manual milling, CNC milling
  • Rotate:Manual turning, CNC turning
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  • Materials:Mild steel (S235/S355), stainless steel, nickel alloys, aluminium, others
  • Surface treatment:Sandblasting, wet painting, hot-dip galvanizing, galvanizing
  • Welding tests:Visual Inspection (VT), Dye Penetrant Inspection (PT), Magnetic Particle Inspection (MT), X-ray (RT/DR)
  • Welding process:MIG (131/137/139) / MAG (135/136/138), arc welding (111), TIG / TIG (141), submerged arc welding, robotic welding
  • Welding Certificates:EN 3834-2, EN 1090-2 EXC2, EN 1090-2 EXC3, EN 2014/68/EU
  • Founding year:1927
  • Number of employees: 100-300
  • Quality certificates:ISO 9001.
  • Languages:German, English
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Schmitt Stahlbau GmbH

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